Product Description
HangZhou Fast turnaround Custom made CNC turning machined stainless steel automation equipment shaft coupling for automotive/aumobile/motorcycle/ship/boat
Click here and specify your inquiry, contact us to get an online quote now!
How to get a quote?
1. First: Email us and offer your 3D drawing/2D drawing to us to quote.
2. Second: Let us know the required material, surface finish and special tolerance requirements, quantity information, we’ll arrange for our engineer to review your drawings and quote soon!
Note: Workable 3D Drawing Formats: STEP/IGS/X_T/STL/SOLIDWORKS etc, 2D Drawing with PDF will do.
Project Support: Free Sample Offered Before Production starts
Examples projects
What we can offer
| Advantages | »Free sample offered before production »Good machining quality and warm service »Reasonable Pricing and outstanding quality provided »Competitive shipping cost service with discount sometimes »MOQ 1PCS and small quantity order accepted, mass production supported »Professional engineering service when any modification required »Any turnkey assembly or customized package requirements, we’ll meet your demands! |
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| Equipment |
»20 sets of CNC turning machines; »30 sets of the most technologically advanced machining CNC milling machines; »25 sets of Multi-Spindle Japan Precision Swiss CNC lathes |
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| RFQ | Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer » 1-3 Work Days Only » Submit RFQ with complete commercial terms |
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| Sample Making | Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc. » Sample L/T: 1 week » Continuous Sample Status Tracking » Complete Documents for sample approval |
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| Order Management | CRM System → Open Order Confirm → Logistic Arrangement. » Production L/T: 2-4 wks » Weekly Open Order Confirm » Preferred 3PL Service to Customers |
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| Quality Control | Certificates: RoHS, ISO9001:2008, SGS. IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training. » Plant Audit and Qualified by world famous company » Strict Quality Management Procedure with Traceability |
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| Application | »Aerospace »Automotive »Lighting fittings »Motorbike »PhotoGear »EDC Tools » Marine »Office equipment »Home appliance »Medical equipment »Telecommunication »Electrical & Electronics »Fire detection system, etc. |
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Production information
1). Material Capabilities: Following GB, DIN, and ISO and applying good quality homemade and import materials, we have already provided single/assembly products for international customers mainly from the USA and Europe, etc.
| Stainless Steel | SS201, SS301, SS303, SS304, SS316, SS416 etc. |
| Steel | Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. |
| Brass | HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc. |
| Copper | C11000, C12000, C12000 C36000 etc. |
| Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. |
| Iron | A36, 45#, 1213, 12L14, 1215 etc. |
| Plastic | ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc. |
2). Quality control:
*We have specialized QC testers to check the quality of the products according to different customers’ requirements. Usually, it’s a random inspection, and we also offer 100% inspection at a reasonable price if required.
*We have IQC to check the dimensions and surface of the incoming material
*We have PQC to inspect full-course during the manufacturing processing
*We have FQC to inspect all the anodizing/plating and other finishes’ products from our supplier and proceed with the professional quality and appearance inspection before shipping.
3).Surface Finish: sandblasted/normal and hard anodized finish/polish/coating/polish/passivation/plating/brush/heat treatment/fine glass beads/grounding/tumbled finish , etc. More detailed information for different material parts is below,
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Aluminum parts |
Brushing Polishing Clear Anodized Color Anodized Sandblast Anodized Chemical Film |
| Stainless Steel parts | Polishing Passivated Sandblasting Plating |
| Steel Parts | Zinc plating Oxide Black Nickel plating Chrome plating Carburized Heat treatment Powder Coated |
| Plastic Parts | Chrome plating Polishing |
4). Payment terms: T/T payment. The Sample order is paid by full payment; Mass production with order amount exceeding can be paid a 50% deposit before production, and balance paid before shipping.
5). Production schedule: Usually, it takes 5~10 working days for sample production; 15~20 working days for mass production days, it depends on your design, simple parts can be produced quickly, the complicated design parts would take us more machining time.
6). Machining capability: 30 sets of the most technologically advanced machining CNC milling machines, 20 sets of CNC turning machines, 25 sets of Multi-Spindle Japan Precision Swiss CNC lathes, and 4 sets of 2D &3D CMM (image measuring instrument) quality control equipment 3 QC staff, enabling CNC Manufacturing to deliver precise parts within the tightest of tolerances, ensuring the highest quality results to meet different
customers’ requirements.
7). Tolerance: +/- 0.02mm (for Metal shaft), +/-0.03mm ( for plastic), for special tolerance requirements, please point them out in the email, we will Check if it’s feasible to make it after studying it.
8). Packing & Shipping way:
1. Packing Detail: Each product is packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement. Besides, the custom package takes a week to prepare in advance.
2. Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx, slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc.
3. Shipping options:
1) 0-100kg: express&air freight priority,
2) >100kg: sea freight priority,
3) As per customized specifications
About us
Full-service precision CNC machining services for prototypes and short and low to high production runs. Capabilities are CNC milled and turned metal parts and assemblies. Materials worked with include aluminum, brass, copper, stainless, steel, iron, other precious metals, and other plastic materials. Lead times are 2 to 3 weeks for prototypes and 4 to 6 weeks for production runs. Emergency and rush services are available. Industries served include aircraft and aerospace, consumer electronics, automotive, machinery fittings, audio equipment, EDC tools, computer, and Secondary processes such as anodizing, sandblasting, blackening, grinding, honing, heat treating, powder coating, passivation, polishing, plating, and brushing are also provided.
We put high attention and effort into all of the work that we do. Every part that comes off our machines is an extension of us. We take great pride in bringing machining CHINAMFG to our customers. The amazing quality parts we machined here will be your best choice to find a supplier!
Customer’s comment
Want to know more about us? Email us now!
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How Does the Grade of Stainless Steel Used in Couplings Impact Their Performance?
The grade of stainless steel used in couplings has a significant impact on their performance and suitability for specific applications. Stainless steel is an alloy that contains varying amounts of elements like chromium, nickel, and molybdenum, which give it different properties. The most common grades of stainless steel used in couplings are:
- Austenitic Stainless Steel (e.g., 304, 316): Austenitic stainless steel is the most widely used grade in couplings due to its excellent corrosion resistance, high ductility, and non-magnetic properties. Grade 304 is commonly used in general-purpose applications, while grade 316 offers higher corrosion resistance, making it suitable for more aggressive environments like marine or chemical industries.
- Ferritic Stainless Steel (e.g., 430, 446): Ferritic stainless steel has lower corrosion resistance compared to austenitic grades but offers better resistance to stress corrosion cracking. It is used in certain coupling applications where moderate corrosion resistance is sufficient.
- Martensitic Stainless Steel (e.g., 410, 420): Martensitic stainless steel is known for its hardness and strength. It is used in couplings that require higher mechanical properties, but it may have reduced corrosion resistance compared to austenitic grades.
- Duplex Stainless Steel (e.g., 2205, 2507): Duplex stainless steel combines the properties of austenitic and ferritic grades, offering high strength and better resistance to stress corrosion cracking and pitting. It finds applications in critical coupling systems where both strength and corrosion resistance are essential.
The choice of stainless steel grade depends on the specific requirements of the coupling application. Factors such as environmental conditions, exposure to corrosive substances, temperature, and mechanical stresses must be considered when selecting the appropriate grade. For example, couplings used in marine environments may require a high-grade austenitic stainless steel like 316 to withstand saltwater corrosion, while couplings in food processing may use grade 304 for its hygienic properties and general corrosion resistance.
In summary, the grade of stainless steel used in couplings directly influences their performance in terms of corrosion resistance, strength, ductility, and suitability for various applications. Proper selection of the stainless steel grade ensures that the couplings deliver reliable and long-lasting performance in their intended operating conditions.
Differences Between Stainless Steel Couplings and Aluminum or Carbon Steel Couplings
Stainless steel couplings, aluminum couplings, and carbon steel couplings are commonly used in various industrial applications, but they differ in their material properties, performance characteristics, and suitability for specific environments. Here are the key differences between these types of couplings:
- Material Composition:
- Corrosion Resistance:
- Strength and Durability:
- Weight:
- Temperature Tolerance:
– Stainless Steel Couplings: Stainless steel couplings are made from alloyed steel containing a minimum of 10.5% chromium. This chromium content creates a passive oxide layer that provides excellent corrosion resistance.
– Aluminum Couplings: Aluminum couplings are made from aluminum, a lightweight metal known for its high strength-to-weight ratio. Aluminum offers good corrosion resistance but is not as resistant as stainless steel.
– Carbon Steel Couplings: Carbon steel couplings are made from plain carbon steel, which has a higher carbon content. While carbon steel offers good strength and toughness, it is more susceptible to corrosion than stainless steel or aluminum.
– Stainless Steel Couplings: Stainless steel couplings offer the highest level of corrosion resistance among the three materials. They are well-suited for use in corrosive environments, such as marine applications or food processing, where protection against rust and chemical exposure is essential.
– Aluminum Couplings: Aluminum couplings provide moderate corrosion resistance, but they are not recommended for highly corrosive environments or applications with exposure to acidic or alkaline substances.
– Carbon Steel Couplings: Carbon steel couplings have the lowest corrosion resistance of the three materials and may require additional coatings or treatments to protect against rust and corrosion.
– Stainless Steel Couplings: Stainless steel couplings offer excellent strength and durability, making them suitable for heavy-duty applications and environments with high mechanical loads.
– Aluminum Couplings: Aluminum couplings are lightweight and have good strength but may not be as durable as stainless steel or carbon steel couplings.
– Carbon Steel Couplings: Carbon steel couplings provide good strength and toughness, but they may not be as durable as stainless steel couplings in corrosive environments.
– Stainless Steel Couplings: Stainless steel couplings are heavier than aluminum couplings but comparable to or slightly lighter than carbon steel couplings.
– Aluminum Couplings: Aluminum couplings are the lightest among the three materials, making them suitable for applications where weight reduction is a priority.
– Carbon Steel Couplings: Carbon steel couplings are heavier than aluminum couplings but offer higher strength and load-bearing capacity.
– Stainless Steel Couplings: Stainless steel couplings can withstand a wide range of temperatures, making them suitable for both high-temperature and cryogenic applications.
– Aluminum Couplings: Aluminum couplings have good thermal conductivity but may not be suitable for extremely high-temperature applications.
– Carbon Steel Couplings: Carbon steel couplings have good temperature tolerance but may be limited in extremely high-temperature or cryogenic environments.
The choice of coupling material depends on the specific requirements of the application, such as the operating environment, load capacity, and corrosion resistance needed. Stainless steel couplings are often preferred for applications where corrosion resistance and durability are paramount, while aluminum couplings are chosen for their lightweight properties. Carbon steel couplings find use in applications requiring good strength and moderate corrosion resistance.
Types of Stainless Steel Couplings
Stainless steel couplings come in various designs and configurations to suit different application requirements. Some common types of stainless steel couplings available in the market include:
1. Clamp-Type Couplings:
These couplings consist of two hubs with screws or clamps that tighten around the shafts to create a secure connection. Clamp-type couplings are easy to install and provide good torque transmission while accommodating shaft misalignments.
2. Oldham Couplings:
Oldham couplings have a unique three-piece design with two hubs connected by a center disk. The disk is made of a different material like acetal or nylon and allows for zero-backlash operation and misalignment compensation.
3. Jaw Couplings:
Jaw couplings are made of two hubs with elastomeric inserts, known as spider elements, that provide shock absorption and misalignment compensation. They are commonly used in pumps, compressors, and other machinery.
4. Disc Couplings:
Disc couplings consist of multiple thin stainless steel discs stacked together with spacer elements. They offer high torsional stiffness and are suitable for applications requiring high torque transmission and precision.
5. Bellows Couplings:
Bellows couplings use thin-walled stainless steel bellows to compensate for misalignments while maintaining a hermetic seal. They are commonly used in vacuum systems and applications requiring precision motion control.
6. Grid Couplings:
Grid couplings feature a flexible grid element between two hubs, providing excellent shock absorption and misalignment compensation. They are commonly used in heavy-duty applications.
7. Multi-Beam Couplings:
Multi-beam couplings have multiple beams that offer flexibility and compensate for misalignments while maintaining torsional stiffness. They are suitable for precise motion control applications.
Each type of stainless steel coupling has its unique advantages and is designed to meet specific performance criteria. When selecting a stainless steel coupling for a particular application, it is essential to consider factors like torque requirements, misalignment compensation, and environmental conditions to ensure optimal performance and longevity.
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editor by CX 2024-04-15