Product Description
GROOVED FLEXIBLE COUPLINGS PRODUCTS SERISE
Product Description
STAINLESS STEEL GROOVED FLEXIBLE COUPLINGS SPECIFICATION
MATERIAL SPECIFICATIONS
Housing : Stainless steel 304(CF8) or 316L(CF3M)
Rubber Gasket : Standard gasket is EPDM(Ethylene-Propylene-Diene Monomer), the range of working temperature is -50ºC-150ºC,using for cold water,hot water and rare alkaline chemical products.
Bolt&Nuts : Stainless steel bolts&nuts according to international standard models of carriage bolts and flange nuts.Nut is SS304 material.
According to ASTM A743 standard for housing material
–Type 304 to ASTM A743 CF8(304)
–Type 316L to ASTM A743 CF3M(316L)
SIZE SPECIFICATIONS
Size range : 1″to 8″(DN25 to DN200),cutting groove only.
Rated working pressure
–Low pressure flexible coupling 300psi;
–Medium pressure flexible coupling 600psi;
–High pressure flexible coupling 1000/1200psi;
–Super High pressure flexible coupling 1500psi.
Product Parameters
LOW PRESSURE STAINLESS STEEL FLEXIBLE GROOVED COUPLING(300psi)
Our Advantages
Housing:
Stainless steel is used as raw material with good corrosion resistance. And there is the natures which is high strength, good toughness and good mechanical properties. According to the precision casting process, the precision of the clamping size is guaranteed.The material has tensile strength which is not less than 600 MPA and the extension is not less than 15%. withstands high pressure and high impact of pipeline by several disadvantage factors.
Gasket :
The gasket seal with special C-shaped design, that is perfect matching with pipeline dimension in order to achieve working pressure.The gasket is tightener while further pressed in order to achieve sealing efficiency.when the Meanwhile, the imported raw material will also be guaranteed the mechanical properties.
Scope of application
Company Profile
ZheJiang Morui Environment&Technology Co., Ltd. (refer to ZheJiang MR), is professional company which is committed to become processing manufacturer of pipeline system solutions. Located in the ZheJiang High-tech Zone as headquarter. There are several branches in ZheJiang , ZheJiang and ZheJiang provinces.
We are not only processing manufacturer, but also it has the own sales and service network. We are able to grasp accurately the clients’ “pain points” that the clients faced. And provide the proper solutions immediately. Because we have the excellent team who are focusing on follow-up service.
The ZheJiang MR company’s products have been widely used in the field of MF, UF and RO system, sewage water system, water supply and drainage, high-pressure desalination system, such as garbage infiltration liquid, electronic, chemical industry, air-conditioning and so on. Our products are compliance with international first-class standard(GB, ASTM, DIN and JIS). Meanwhile providing the professional before-sale and after-sale service to our clients.
Quality Control
Certifications
What are the Maintenance Requirements for Stainless Steel Couplings to Ensure Their Longevity?
To ensure the longevity and optimal performance of stainless steel couplings, regular maintenance is essential. The maintenance requirements for stainless steel couplings typically include:
- Regular Inspection: Conduct routine visual inspections of the coupling to check for signs of wear, corrosion, or damage. Inspect the coupling’s fasteners and ensure they are properly tightened.
- Lubrication: Some stainless steel couplings may require periodic lubrication of the moving parts to reduce friction and wear. Follow the manufacturer’s guidelines for the appropriate lubricant and frequency of application.
- Cleaning: Keep the coupling clean from debris, dirt, and contaminants. Regularly clean the coupling using appropriate cleaning agents to prevent the build-up of foreign particles that could lead to accelerated wear.
- Alignment Check: Verify that the shafts connected by the coupling are properly aligned. Misalignment can lead to increased stress on the coupling and reduce its service life. If misalignment is detected, take corrective measures to realign the shafts.
- Torque Check: Periodically check the torque on the coupling’s fasteners to ensure they are properly tightened. Loose fasteners can result in coupling slippage and potential failure.
- Replacement of Worn Parts: If any components of the stainless steel coupling show signs of wear or damage beyond acceptable limits, they should be promptly replaced with new parts from the original manufacturer.
It is important to follow the maintenance schedule recommended by the coupling manufacturer. Different applications may have specific maintenance requirements based on factors such as operating conditions, torque levels, and environmental exposure. By adhering to proper maintenance practices, operators can extend the lifespan of the stainless steel coupling, reduce the risk of unexpected failures, and ensure consistent and reliable performance in their mechanical systems.
Causes of Failure in Stainless Steel Couplings and Prevention
Stainless steel couplings are designed for durability and reliability, but like any mechanical component, they can experience failure under certain conditions. Understanding the potential causes of failure and taking preventive measures can help ensure the longevity and performance of stainless steel couplings. Some common causes of failure include:
1. Overloading: Exceeding the maximum torque or load capacity of the coupling can lead to deformation or breakage. To prevent overloading, it’s essential to choose a coupling with the appropriate torque and load ratings for the specific application.
2. Misalignment: Misalignment between shafts can create additional stresses on the coupling, leading to premature wear and failure. Regularly inspect and adjust shaft alignment to ensure it stays within the coupling’s allowable limits.
3. Corrosion: While stainless steel is corrosion-resistant, it is not immune to corrosion, especially in harsh environments with exposure to corrosive substances. Regular cleaning and maintenance can help prevent corrosion-related failure.
4. Fatigue: Repeated cycles of loading and unloading can cause fatigue failure in the coupling. Ensure that the coupling’s rated fatigue life matches the application’s requirements and replace worn-out couplings promptly.
5. Installation Errors: Improper installation, such as insufficient tightening of set screws or improper keyway fitting, can lead to coupling slippage and failure. Follow the manufacturer’s guidelines for correct installation procedures.
6. Contamination: Foreign particles or debris can get trapped between the coupling’s mating surfaces, leading to uneven loading and premature wear. Keep the coupling and surrounding area clean to avoid contamination-related issues.
7. Temperature Extremes: Extreme temperature variations can affect the material properties of the coupling and lead to failure. Choose couplings rated for the temperature range of the application.
8. Vibration and Resonance: Excessive vibration or resonance can cause stress concentrations in the coupling, leading to fatigue failure. Dampen vibrations and resonance using appropriate mounting and isolation techniques.
9. Material Defects: Occasionally, manufacturing defects in the stainless steel coupling can cause premature failure. Source couplings from reputable manufacturers with a track record of quality and reliability.
Preventive Measures: To prevent failure and ensure optimal performance, consider the following preventive measures:
- Choose the right coupling type and size for the application’s torque and load requirements.
- Regularly inspect and maintain the coupling, checking for signs of wear, misalignment, or contamination.
- Ensure proper installation following the manufacturer’s guidelines.
- Monitor operating conditions and address any unusual vibrations or temperature variations promptly.
- Perform regular shaft alignment checks to avoid excessive misalignment.
- Use protective measures such as seals or covers to prevent contamination and corrosion.
- Monitor coupling fatigue life and replace worn-out couplings before they reach their fatigue limit.
By understanding the potential causes of failure and implementing appropriate preventive measures, users can increase the reliability and longevity of stainless steel couplings in their applications.
Advantages of Stainless Steel Couplings in Various Applications
Stainless steel couplings offer several advantages that make them suitable for a wide range of applications in diverse industries:
1. Corrosion Resistance:
The primary advantage of stainless steel couplings is their exceptional resistance to corrosion. They can withstand exposure to moisture, chemicals, and aggressive environments, making them ideal for applications in marine, chemical processing, and food industries.
2. Durability:
Stainless steel couplings are known for their strength and durability. They can handle high loads and provide reliable performance over extended periods, reducing the need for frequent replacements and lowering maintenance costs.
3. Hygienic Properties:
In industries like food, pharmaceuticals, and healthcare, stainless steel couplings are preferred due to their hygienic properties. They are easy to clean and maintain, ensuring that the transmission of power does not pose any risk of contamination.
4. Temperature Resistance:
Stainless steel couplings can operate efficiently over a wide temperature range, making them suitable for both low-temperature and high-temperature applications.
5. Versatility:
Stainless steel couplings can be used with different types of shaft materials without causing galvanic corrosion. This compatibility allows for flexibility in coupling selection for various equipment setups.
6. Aesthetic Appeal:
Stainless steel has an attractive, polished surface finish, which enhances the visual appeal of equipment where the couplings are visible.
7. Reduced Maintenance:
Thanks to their corrosion resistance and durability, stainless steel couplings require minimal maintenance, resulting in cost savings and increased uptime.
8. Safety and Reliability:
Stainless steel couplings offer high reliability in critical applications, ensuring safe and uninterrupted operation of machinery.
9. Resistance to Wear and Tear:
Stainless steel couplings resist wear and tear caused by frequent start-stop cycles or shock loads, ensuring consistent performance over time.
Overall, stainless steel couplings are favored in applications where corrosion resistance, strength, and reliability are crucial. Their versatility and ability to perform well in challenging environments make them a valuable component in a wide range of industrial machinery and equipment.
“`
editor by CX 2023-08-07