Product Description

Product Description

Stainless Steel Grooved Coupling is a simple, quick and reliable solution for cut grooved pipe joint which allows for
expansion, contraction and deflection and it’s widely applied in the water treatment industry, filter system, cooling water
system, fire extinguishing system, Sprinkle Systems and etc

Material Specification Housing

Type304 Stainless steelto ASTM A351 CFB or A743Gr.CF8 Type316 to ASTM A351 CF8M Type316L to ASTM A351 CF3M TypeCE8MN to ASTM A890 2A Duplex 2205(CD3MN)to ASTM A8904A SuperDuplex 2507(CE3MN)tO ASTM A890 5A

Rubber Gaskets

The gasket seals is C-shaped,made of standard gasketEPDM(ethylene propylene diene monomer) for cold water/hot water/rare acid oil-free ai and multiple chemicalproduct (-34°C~+150°C) .It is not suitable for mediumlike petroleum

Bolts & Nuts

Type 304 stainless steel track bolts and nuts to GB12 orASTM F-593 Type 316 stainless steeltrack bolts and nuts to GB12 orASTM-F593

List Of Size

Model S80 Stainless Steel Flexible Coupling
Nomina Size	Pipe O.D	Working Pressure	Separatio N	Coupling Dimensions			Coupling Bolts
				X	Y	Z	Qty	Size
mm/inch	mm/inch	(psi/bar)	(mm/inch)	mm/inch	mm/inch	mm/inch	Pcs	mm
20 3/4	26.9 1.050	1500 103	0-1.6 0-0.06	48 1.889	88 3.465	44 1.732	2	M10x45
25 1	32 1.260	1500 103	0-1.6 0-0.06	56 2.205	96 3.779	45 1.772	2	M10x45
25 1	33.7 1.315	1500 103	0-1.6 0-0.06	56 2.205	96 3.779	45 1.772	2	M10x45
32 11/4	42.4 1.660	1500 103	0-1.6 0-0.06	65 2.559	103 4.055	45 1.772	2	M10x50
40 11/2	48.3 1.900	1500 103	0-1.6 0-0.06	70 2.755	108 4.251	45 1.772	2	M10x50
50 2	60.3 2.375	1500 103	0-1.6 0-0.06	83 3.267	127 5.000	46 1.811	2	M12x60
65 21/2	73 2.875	1500 103	0-1.6 0-0.06	100 3.937	142 5.590	47 1.850	2	M12x70
65 21/2	76.1 3.000	1500 103	0-1.6 0-0.06	100 3.937	142 5.590	47 1.850	2	M12x70
80 3	88.9 3.500	1500 103	0-1.6 0-0.06	117 4.606	160 6.299	47 1.850	2	M12x70
100 4	114.3 4.500	1500 103	0-3.2 0-0.13	147 5.787	210 8.267	52 2.047	2	M16x90
125 5	141.3 5.563	1200 83	0-3.2 0-0.13	180 7.087	252 9.921	52 2.047	2	M16x90
150 6	1683 6.625	1200 83	0-3.2 0-0.13	210 8.267	280 11.571	52 2.047	2	M16x90
200 8	219.1 8.625	1200 83	0-3.2 0-0.13	276 10.866	360 14.173	62 2.441	2	M22x125
250 10	273 10.750	1200 83	0-3.2 0-0.13	342 13.465	420 16.535	67 2.637	2	M24x165
300 12	323.9 12.750	1200 83	0-3.2 0-0.13	394 15.512	480 18.897	67 2.637	2	M24

Project Case

Company Profile

HangZhou CHINAMFG Pipeline Co.,Ltd is the professional Chinese manufacturer of pipe fittings for pipe joining and leaking pipe repair . We have 2 main product categories, 1 is Repair Clamps Series and the other is Pipe Coupling Series. Our products are suit for varied kinds of pipeline with the pressure rating up to 1450psi and the medium temperature up to 250ºC Our Repair Clamps Series including Stainless Steel Repair Clamps, Ductile Iron Repair Clamps, UPVC Repair Clamps, HDPE Repair Clamps, Split Sleeve Repair Clamps, Type B Sleeves and etc. Our Pipe Coupling Series including Universal Coupling, Flange Adaptor, Dismantling Joint, Gibault Joint, Quick Flange Adaptor, SS Metal Grip Coupling, SS Flex Coupling, SS Plastic Grip Coupling, SS Grooved Coupling, Ductile Iron Grooved Coupling and etc. Our factory covers an area of 12,000 square meters, total existing staff more than 100. We have the team of engineers which have the rich experience in the development of products for pipe joining and leaking pipe repair . We own more than 110 sets of production equipment including 400 tons punching machine, 350 tons stretching machine, laser cutting machine and etc The quality of our poducts are ensured with our advanced testing equipment including salt spray tester, air tightness tester, pulse vibration platform, tensile testing machine and etc. We have the ability to design and develop new products according to our customer’spipe diameter, pressure, medium, temperature . Our company has obtained ISO9001, CE,WRAS,ACS, IAPMO, GHOST,SGS,CCS Certificates . Our products are exported to more than 50 countries including USA, UK, Spain, Australia, Russia, Middle East countries and etc. We will supply our Repair Clamps and Pipe Couplings to our customers all around the world with best quality and competitive price .

Packaging & Shipping

FAQ

Q: Why choose Great Wall?
A: Because we can provide competitive price and best quality, we have strict quality control and the most import is we have a large production scope.
Q: What can we expect from CHINAMFG ?
A: professinal negotiation, reasonable price, and good after sale service
Q: Can you do customized design and size?
A: Yes, OEM IS available.
Q: Can I have some samples?
A: Of course, samples are free (1-3 pcs) or 1-2kg
Q: When can we get samples and goods?
A: If we havestock, the samples will be sent soon , make new will take about 5 days. Goods will be shipped within 20 days after receiving the deposit.
Q: How can you ensure the quality of products?
A: We have a very strict quality control system, in our factory we have 10quality control inspectors and each of them have many years of working experiences.

 

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Can Stainless Steel Couplings Withstand High Torque and Heavy Loads?

Yes, stainless steel couplings are designed to withstand high torque and heavy loads in various industrial applications. Stainless steel is known for its excellent mechanical properties, including high strength and durability, making it well-suited for coupling systems that experience significant loads.

Stainless steel couplings are available in different designs, such as rigid couplings, flexible couplings, and beam couplings, each offering specific benefits in terms of torque transmission and load-carrying capacity.

Rigid Stainless Steel Couplings: Rigid couplings provide a solid connection between shafts and are ideal for applications where precise shaft alignment and torque transmission are crucial. They can handle high torque and heavy loads without any noticeable deformation or backlash. Rigid couplings are commonly used in machinery that requires precise motion control and accurate synchronization.

Flexible Stainless Steel Couplings: Flexible couplings, also known as misalignment couplings, can accommodate some degree of shaft misalignment while transmitting torque and handling heavy loads. They are designed to maintain a constant velocity ratio even in situations where shafts are not perfectly aligned. Flexible stainless steel couplings can help reduce stress on bearings and other components by compensating for misalignments and dampening vibrations, making them suitable for various industrial machinery and power transmission systems.

Beam Stainless Steel Couplings: Beam couplings are a type of flexible coupling that uses a helical cut in a stainless steel beam to provide flexibility. They are capable of handling high torque and moderate misalignments while maintaining a compact design. Beam couplings are commonly used in motion control systems, encoders, and other precision equipment that requires torque transmission with minimal backlash.

The load-carrying capacity and torque handling capability of stainless steel couplings depend not only on the design but also on the specific grade and size of the coupling. When selecting a stainless steel coupling for high torque and heavy load applications, it’s essential to consider factors such as the operating environment, shaft sizes, misalignment requirements, and overall system specifications.

In summary, stainless steel couplings are well-suited for applications that require withstanding high torque and heavy loads. Proper selection and installation of the appropriate coupling type and size will ensure optimal performance and reliability in demanding industrial settings.

Causes of Failure in Stainless Steel Couplings and Prevention

Stainless steel couplings are designed for durability and reliability, but like any mechanical component, they can experience failure under certain conditions. Understanding the potential causes of failure and taking preventive measures can help ensure the longevity and performance of stainless steel couplings. Some common causes of failure include:

1. Overloading: Exceeding the maximum torque or load capacity of the coupling can lead to deformation or breakage. To prevent overloading, it’s essential to choose a coupling with the appropriate torque and load ratings for the specific application.

2. Misalignment: Misalignment between shafts can create additional stresses on the coupling, leading to premature wear and failure. Regularly inspect and adjust shaft alignment to ensure it stays within the coupling’s allowable limits.

3. Corrosion: While stainless steel is corrosion-resistant, it is not immune to corrosion, especially in harsh environments with exposure to corrosive substances. Regular cleaning and maintenance can help prevent corrosion-related failure.

4. Fatigue: Repeated cycles of loading and unloading can cause fatigue failure in the coupling. Ensure that the coupling’s rated fatigue life matches the application’s requirements and replace worn-out couplings promptly.

5. Installation Errors: Improper installation, such as insufficient tightening of set screws or improper keyway fitting, can lead to coupling slippage and failure. Follow the manufacturer’s guidelines for correct installation procedures.

6. Contamination: Foreign particles or debris can get trapped between the coupling’s mating surfaces, leading to uneven loading and premature wear. Keep the coupling and surrounding area clean to avoid contamination-related issues.

7. Temperature Extremes: Extreme temperature variations can affect the material properties of the coupling and lead to failure. Choose couplings rated for the temperature range of the application.

8. Vibration and Resonance: Excessive vibration or resonance can cause stress concentrations in the coupling, leading to fatigue failure. Dampen vibrations and resonance using appropriate mounting and isolation techniques.

9. Material Defects: Occasionally, manufacturing defects in the stainless steel coupling can cause premature failure. Source couplings from reputable manufacturers with a track record of quality and reliability.

Preventive Measures: To prevent failure and ensure optimal performance, consider the following preventive measures:

• Choose the right coupling type and size for the application’s torque and load requirements.
• Regularly inspect and maintain the coupling, checking for signs of wear, misalignment, or contamination.
• Ensure proper installation following the manufacturer’s guidelines.
• Monitor operating conditions and address any unusual vibrations or temperature variations promptly.
• Perform regular shaft alignment checks to avoid excessive misalignment.
• Use protective measures such as seals or covers to prevent contamination and corrosion.
• Monitor coupling fatigue life and replace worn-out couplings before they reach their fatigue limit.

By understanding the potential causes of failure and implementing appropriate preventive measures, users can increase the reliability and longevity of stainless steel couplings in their applications.

Stainless Steel Coupling: Overview and Distinctive Features

A stainless steel coupling is a type of coupling made from stainless steel material. It is designed to connect two shafts in mechanical power transmission systems. Here are the key characteristics that differentiate stainless steel couplings from other types:

1. Material:

As the name suggests, stainless steel couplings are manufactured using stainless steel, a corrosion-resistant alloy composed of iron, chromium, and other elements. The stainless steel construction provides excellent resistance to rust, oxidation, and chemical corrosion, making these couplings suitable for harsh environments.

2. Corrosion Resistance:

The primary advantage of stainless steel couplings is their high resistance to corrosion. This property allows them to withstand exposure to moisture, chemicals, and extreme temperatures, making them ideal for applications in marine environments, chemical processing, food and beverage industries, and more.

3. Strength and Durability:

Stainless steel is a strong and durable material, which gives stainless steel couplings high load-bearing capabilities and a long service life. These couplings can handle heavy loads and provide reliable performance under demanding conditions.

4. Hygienic Properties:

Stainless steel couplings are known for their hygienic properties, making them suitable for applications in the food and pharmaceutical industries. They are easy to clean and maintain, ensuring the transmission of power without any risk of contamination.

5. Temperature Resistance:

Stainless steel couplings can operate efficiently over a wide temperature range, making them versatile in various industrial settings.

6. Aesthetic Appeal:

Stainless steel has a visually appealing, polished surface finish, making stainless steel couplings suitable for applications where aesthetics are important.

7. Compatibility:

Stainless steel couplings can be used with a wide range of shaft materials, including stainless steel, carbon steel, and others, without causing galvanic corrosion.

8. Reduced Maintenance:

Due to their corrosion resistance and durability, stainless steel couplings require minimal maintenance, resulting in cost savings and increased uptime.

Overall, stainless steel couplings offer a combination of corrosion resistance, strength, and versatility, making them a preferred choice in industries where durability and reliability are essential.

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editor by CX 2024-04-08