Product Description

Product Description

Certifications

Our Advantages

1. Professional techincal team
We have an excellent techincal team,which can be designed according to customers requirements.
2. Reasonable price
Have their own factory and production line,offering preferential prices.Easy to realize large quantities of goods.to provide you with.
3.Safety performance
Groove connection mode, automatic precision casting or precision forging forming, high dimensional accuracy, excellent physical properties, safer use.
4.Weight reduction
The same 89 mm connector can reduce the weight by 50% compared to the flange connection.
5.Save time
The number of bolts and nuts in the grooved steel pipe connector is reduced compared with the flange, greatly reducing the installation steps.
6.Space saving
No flanges take up less space, and more pipes can be installed in the same space.

Packaging & Shipping

Company Profile

HangZhou Tontr Pipeline System Co., Ltd. is located in the beautiful coastal city of HangZhou. It is a professional national-level high-tech industry engaged in the design, development, manufacture and sales of high-pressure pipeline systems.
The company has passed international management system certifications. Product design and development, production process, and quality control are strictly implemented in accordance with the ISO9001 quality management system requirements; product performance meets the requirements of FM, UL, GB5135.11, GB/T8259 and other domestic and foreign standards.
The main products for long-distance liquid supply system.The main function is to transport liquids such as high-pressure emulsion and high-pressure spray to the partial opening of the working face at a high pressure, to provide power for the hydraulic support of the working face, the self-movement of the loader and the tail of the belt conveyor, etc. Provide high pressure water.
The company has solved the connection and installation of pipeline systems for many large state-owned enterprises, and has won wide acclaim from customers.
Pursuing product quality and serving customers with heart is our company’s philosophy.Hope we can cooperate with all customers who have needs for a long time.

FAQ

Q1: Are you a manufacturer?
A. Yes, we are A manufacturer, and our products have been certified by ISO and other international management systems.
Q2: What’s your delivery time?
B. Depending on the order quantity and your location, it will take about 15-30 days.
Q3: What are your payment terms?
C. We accept 30% T/T in advance and 70% during shipment or at L/C sight.
Q4: Do you provide samples?
D: If you need some samples for testing, we can make them according to your requirements. Samples will be prepared and sent by express within a week, usually arriving within 4-7 days. You need to pay for the sample and shipping fee.
Q5: Can you design and manufacture specifically for customers?
E: Of course. Our design and development personnel can design and produce products according to your needs.
Q6:Could we pay a visit to your factory?
Yes,you are always welcome to our factory.

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What are the Maintenance Requirements for Stainless Steel Couplings to Ensure Their Longevity?

To ensure the longevity and optimal performance of stainless steel couplings, regular maintenance is essential. The maintenance requirements for stainless steel couplings typically include:

• Regular Inspection: Conduct routine visual inspections of the coupling to check for signs of wear, corrosion, or damage. Inspect the coupling’s fasteners and ensure they are properly tightened.
• Lubrication: Some stainless steel couplings may require periodic lubrication of the moving parts to reduce friction and wear. Follow the manufacturer’s guidelines for the appropriate lubricant and frequency of application.
• Cleaning: Keep the coupling clean from debris, dirt, and contaminants. Regularly clean the coupling using appropriate cleaning agents to prevent the build-up of foreign particles that could lead to accelerated wear.
• Alignment Check: Verify that the shafts connected by the coupling are properly aligned. Misalignment can lead to increased stress on the coupling and reduce its service life. If misalignment is detected, take corrective measures to realign the shafts.
• Torque Check: Periodically check the torque on the coupling’s fasteners to ensure they are properly tightened. Loose fasteners can result in coupling slippage and potential failure.
• Replacement of Worn Parts: If any components of the stainless steel coupling show signs of wear or damage beyond acceptable limits, they should be promptly replaced with new parts from the original manufacturer.

It is important to follow the maintenance schedule recommended by the coupling manufacturer. Different applications may have specific maintenance requirements based on factors such as operating conditions, torque levels, and environmental exposure. By adhering to proper maintenance practices, operators can extend the lifespan of the stainless steel coupling, reduce the risk of unexpected failures, and ensure consistent and reliable performance in their mechanical systems.

Real-World Case Studies of Stainless Steel Couplings

Stainless steel couplings have been successfully used in numerous demanding situations across various industries. Here are a few real-world case studies that showcase the effectiveness of stainless steel couplings:

Case Study 1: High-Temperature Chemical Processing

In a chemical processing plant that handled corrosive and high-temperature chemicals, stainless steel couplings were employed to connect the pumps and motors in the system. The aggressive nature of the chemicals and the elevated temperatures posed a significant challenge to the equipment’s reliability. Stainless steel couplings with high-quality stainless steel alloys and precision machining were chosen to withstand the harsh environment. The couplings demonstrated exceptional corrosion resistance and maintained their structural integrity even at high temperatures, resulting in minimal downtime and increased equipment longevity.

Case Study 2: Marine Propulsion System

In a marine propulsion application, stainless steel couplings were used to connect the diesel engines to the propeller shafts. The couplings were exposed to seawater and had to withstand high torque loads and dynamic conditions during vessel operations. Stainless steel couplings with appropriate shaft misalignment capacity and superior corrosion resistance were selected. The couplings provided reliable performance, reduced vibrations, and eliminated the need for frequent maintenance, contributing to improved fuel efficiency and overall vessel performance.

Case Study 3: Food Processing Equipment

In a food processing facility, stainless steel couplings were integrated into various processing equipment, such as mixers, conveyors, and pumps. The requirement for frequent washdowns and exposure to different food products demanded couplings with excellent hygiene standards and resistance to corrosion. Stainless steel couplings with food-grade stainless steel alloys and smooth surfaces were chosen. These couplings not only complied with food safety regulations but also minimized the risk of contamination and ensured consistent and reliable operation.

Case Study 4: High-Speed Rotating Machinery

In a power generation plant that utilized high-speed rotating machinery, stainless steel couplings were utilized to connect the turbines and generators. The couplings were subjected to high rotational speeds and substantial torque loads. Stainless steel couplings with balanced design and precision manufacturing were employed to reduce vibrations and prevent premature failure. The couplings’ ability to handle the demanding conditions ensured uninterrupted power generation and enhanced overall system efficiency.

These case studies demonstrate the versatility and reliability of stainless steel couplings in challenging environments. Whether it’s high-temperature chemical processing, marine applications, food processing, or high-speed machinery, stainless steel couplings have consistently proven their value by providing reliable and efficient performance.

Proper Installation of Stainless Steel Couplings for Optimal Performance

Installing a stainless steel coupling correctly is essential for ensuring its optimal performance and longevity. Follow these steps for proper installation:

1. Inspect the Coupling: Before installation, carefully inspect the coupling and its components for any damage or defects. Ensure that it matches the required specifications for the application.
2. Prepare the Shafts: Clean and degrease the shafts to ensure a clean surface for coupling attachment. Remove any debris or contaminants that could affect the coupling’s performance.
3. Align the Shafts: Make sure the shafts are properly aligned to minimize misalignment, which can cause stress on the coupling and lead to premature failure. Use alignment tools to achieve precise alignment.
4. Apply Lubrication: Apply a thin layer of appropriate lubricant to the mating surfaces of the coupling halves and the shafts. This will reduce friction during installation and future operation.
5. Assemble the Coupling: Carefully position the coupling halves onto the shafts, ensuring that they are fully engaged and aligned. Follow the manufacturer’s instructions for assembly, including torque specifications for clamping screws.
6. Tighten Clamping Screws: Gradually tighten the clamping screws in a criss-cross pattern to ensure even pressure distribution. Use a torque wrench to achieve the recommended torque value specified by the manufacturer.
7. Check Runout: After installation, check for any runout or eccentricity by rotating the coupling and observing any visible movement or vibration. Address any runout issues promptly.
8. Perform a Trial Run: Before putting the coupling into full operation, perform a trial run to ensure smooth operation and check for any signs of abnormal behavior or noise.
9. Regular Inspections: Implement a maintenance schedule to regularly inspect the coupling for wear, corrosion, or misalignment. Address any issues promptly to prevent further damage.

Properly installing a stainless steel coupling according to these guidelines will help maximize its performance, reliability, and service life in the mechanical system.

editor by CX 2024-04-30