China Standard Stainless Steel Low Sulfur Pharma Sanitary Hygienic Tube Pipe Coupling

Product Description

Stainless Steel Low Sulfur Pharma Sanitary Hygienic Tube Pipe coupling

We provide complete standard of pipe fittings ( tube fittings) in different standard. 
Including S-Line tri-clover pipe fittings, I-line pipe fittings, butt welded pipe fittings, beveal seat fittings, Q-line pipe fittings. 
 
We provides the sanitary elbows as followings details
Made from welded pipe or seamless pipe as per the requirement
Both 45°elbow and 90° elbow are available, short type or long type is available
Mirror polished or matte polished are both available
Materials are traced 
Max. Pressure: 10bar

Connection end: welded, clamped, threaded, union type, 
Standard: DIN, SMS, ISO, 3A, BPE, IDF, AS, BS
Size: DN10-300, 1/2″-10″
Material: SS304, SS316L
Made from welded pipe or seamless pipe as per requirement
Surface finish: Mirror, matt type as per requirement
Inside Ra 0.4, Out side Ra 0.8
Roundness, thickness equality to meet international food grade standard

For elbow, tee, reducers… After products are finished, we recheck the roundness, thickness uniformity, Ra value, sand hole, surface uniformity. So after these inspection, the fittings are of excellent quality.
Our sanitary elbows are widely used for food, beverage, Dairy , bio-tech, pharmacy industries.

Quality guarantee of 3 years
ISO 9001, FDA, SGS approved materials
7-10 days fast delivery on urgent requirements
10 years’ Rich exporting experience to make you easy and happy with custom work

Pipe Fittings We Manufacture:

Stainless Steel Pipe Fitting Stainless Steel 2WK 45D Elbow
Stainless Steel L2KM 45D Elbow
Stainless Steel 2KMP 45D Curve
Stainless Steel L2KS 45D Long Bend
Stainless Steel 2CMP 90D Trilcover Knee
Stainless Steel L2S long elbow
Stainless Steel 2WCL 90D short curve
Stainless Steel 2WU 180D return elbow
Stainless Steel U type triclover Bend

ABOUT OUR COMPANY
 

JoNeng valves company was started in 2007. Located in the stainless steel industry zone, HangZhou, China.
Totally 130nos of workers and the factory Covers 5000m2. Till now, we have 34 sets of LG Mazak machines and other local CNC machines; Plus, we have 2 sets of automatic machining unit.
To assure better quality, we have the full inspecting quality control equipment: 1nos Ra roughness instrument, 3nos stainless steel spectrometer, numbers of roundness instrument, numbers of thickness instrument, numbers of radius instrument, 3 nos pressure testing center.
JoNeng valves provides the following sanitary flow control components:
Stainless steel sanitary valve ( stainless steel sanitary butterfly valve, sanitary diaphragm valve, sanitary check valve, sanitary ball valve, sanitary CPM valve, …)
stainless steel sanitary pipe fittings( stainless steel sanitary elbow, tee, clamp, ferrule, union, cleaning ball, sight glass, filter…)
Stainless steel Sanitary pump ( stainless steel sanitary centrifugal pump, rotary lobe pump, CIP pump)
JoNeng services for food, beverage, dairy, chemical, bioth, pharmaceutical, and etc industries.
 
JoNeng customers are from 55 different countries.After so many years, JoNeng know more about different requirements from different countries’ customers.
JoNeng valves believes in “What we say, what we do”. We always believe honesty and responsibility is the only way leading to long term business relationship. Trying our best for customers and put ourselves into customers’ shoes.
Our commitment ” Never let customers leave us because our poor quality”.
Making business with us, making friends with us.

OUR PRODUCTION CAPACITY

Production Lines Stainless steel sanitary pipe fittings’ line, machining line, sanitary manhole line, 
Product Range sanitary butterfly Valve, sanitary diaphragm valve, sanitary pipe fittings, union, ferrule, sight glass, manhole cover, safety valve, sampling valve….
Year Established 2007
Factory Size in Square Meters 5000M2
NO. OF TOTAL STAFF 130
Production Capital 8 000 000 USD
Detail capacity Manhole covers 12000nos
  Pipe fittings 150000nos
  Ferrules, unions, connectors 200000nos
  Diaphragm valves 15000nos
  Butterfly valves 20000nos
Investment in Manufacturing Equipment 750000usd
Details of equipment For machining parts
29 nos of LG Mazak CNC Machines
4 nos of local CNC machines
2 nos of automatic CNC center
12 nos of plain lathe
 
For pipe fittings
4 nos of press
3 nos of cutting machine
3 nos of chamfering machine
 
We also have the following quipments
4 nos of polishing machine
12 nos of grinding machine
3 nos of laser marking machine
3 nos of pressure testing machine
1 nos of temperature testing machine
3 nos of spectro instrument
1 nos of surface roughness device
Primary Competitive Advantages Strict inspection , honest business way, fast revert on order problem
Stocked materials Big quantity for raw forging of butterfly valve, diaphragm valve, ferrule, union, adapters, pipe fittings, clamps, sight glass, safety valve, manhole cover,
OEM Services Provided yes
Design Service Offered yes
Sales Volume 6 000 000 usd
Export Percentage 80%
MAIN MARKET USA, Germany, Hungary, Canada, Thailand, Holland, England, South Africa,Indonesia, Saudi, India, New Zealand, Australia, Middle East
Own Brand Name JoNeng

OUR STOCK

OUR INSPECTION

HOW DO WE MAKE THE QUALITY CONTROL
For
Raw Materials
1.  Material control from raw materials. For raw material checking, we check 100% by chemical liquid. Any property      mistakes would be rejected.
2. Sand hole inspection after raw materials are machining before polishing.
3. Carbon component report can be provided if needed
4. Mechanics test report can be provided if needed
 
For New products 5. 2nos of new samples to be checked against technical drawing. Testing report is provided to customers before bulk production.
 
For finished materials 6. For valves, pressure testing and temperature testing is required for each valve.
7. After we get the finished products, we check for surface roughness, thickness equality, roundness, size measurement and sand holes again.
8. For all finished products, the checking quantity is not less than 10% of total quantity.
9. Before shipment, we check for the quantity of each product in order to find out any missing quantity or wrong product.

OUR PACKAGING

OUR EXHIBITION

FAQ:
1.   Are you a trading company or factory?    We are a manufacturing factory.
2.   Do you have FDA certificate for the materials?   Yes, FDA is very important for the food processing machines.
3.   How do you control the quality? 
     Quality control is very important to avoid material mixing and poor quality. We control the quality from beginning to the end. We only have 304 and 316L two different materials. 100% inspection on raw materials. During production, different materials in different places. After materials are finished, we choose 10% for inspection. If there is 0.1% problem in 10%, then no excuse to go ahead for inspecting 100% of the materials.
4.   About chemical components
      This is first concerning for customers. We take our materials to our laboratory for each lot. You may ask for the laboratory report any time. 
5.  If there is any quality problem, how do you solve it? 
We are very proud that we never let one customer leave us. We are not 100% perfect, there is some quality problem. We try our best to provide the correct materials in the beginning, so we need less time for quality problem. 
If there is any quality problem, we take the responsibility. We believe what we are doing together,  it will get back tomorrow.  If we leave our responsibility, customers will leave us. If we always take our responsibility, we keep our customers with us. 
 
6.   How long is your delivery time?   For normal products in 7-10 days; for bulk order, in 15-25 days. It depends.
7.   Warranty 
     3 years warranty for all of our stainless steel products. Gaskets are not included due to the different application for customers. 
8.    More questions are appreciated. 
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stainless steel coupling

Temperature and Pressure Limits of Stainless Steel Couplings

The temperature and pressure limits of stainless steel couplings can vary depending on the specific design, size, and material of the coupling. In general, stainless steel couplings are known for their excellent temperature and pressure resistance, making them suitable for a wide range of applications, including high-temperature and high-pressure environments.

Temperature Limits:

Stainless steel couplings can typically handle a wide temperature range, from as low as -100°C (-148°F) to as high as 800°C (1472°F) or even higher for specialized high-temperature applications. However, the exact temperature limits depend on factors such as the grade of stainless steel used, the presence of any seals or elastomeric components, and the intended application. Some stainless steel couplings are specifically designed for extreme temperatures in industries like aerospace, oil and gas, and chemical processing.

Pressure Limits:

Stainless steel couplings are known for their excellent strength and resistance to pressure. They can handle pressures ranging from a few hundred PSI (pounds per square inch) to several thousand PSI, depending on the coupling’s size and design. High-pressure stainless steel couplings are commonly used in hydraulic systems, oil and gas pipelines, and heavy machinery applications where reliable sealing and pressure containment are critical.

It is important to consult the manufacturer’s specifications and technical data to determine the exact temperature and pressure limits of a specific stainless steel coupling model. Using the coupling within the specified limits ensures optimal performance and avoids potential failure or damage.

stainless steel coupling

Real-World Case Studies of Stainless Steel Couplings

Stainless steel couplings have been successfully used in numerous demanding situations across various industries. Here are a few real-world case studies that showcase the effectiveness of stainless steel couplings:

Case Study 1: High-Temperature Chemical Processing

In a chemical processing plant that handled corrosive and high-temperature chemicals, stainless steel couplings were employed to connect the pumps and motors in the system. The aggressive nature of the chemicals and the elevated temperatures posed a significant challenge to the equipment’s reliability. Stainless steel couplings with high-quality stainless steel alloys and precision machining were chosen to withstand the harsh environment. The couplings demonstrated exceptional corrosion resistance and maintained their structural integrity even at high temperatures, resulting in minimal downtime and increased equipment longevity.

Case Study 2: Marine Propulsion System

In a marine propulsion application, stainless steel couplings were used to connect the diesel engines to the propeller shafts. The couplings were exposed to seawater and had to withstand high torque loads and dynamic conditions during vessel operations. Stainless steel couplings with appropriate shaft misalignment capacity and superior corrosion resistance were selected. The couplings provided reliable performance, reduced vibrations, and eliminated the need for frequent maintenance, contributing to improved fuel efficiency and overall vessel performance.

Case Study 3: Food Processing Equipment

In a food processing facility, stainless steel couplings were integrated into various processing equipment, such as mixers, conveyors, and pumps. The requirement for frequent washdowns and exposure to different food products demanded couplings with excellent hygiene standards and resistance to corrosion. Stainless steel couplings with food-grade stainless steel alloys and smooth surfaces were chosen. These couplings not only complied with food safety regulations but also minimized the risk of contamination and ensured consistent and reliable operation.

Case Study 4: High-Speed Rotating Machinery

In a power generation plant that utilized high-speed rotating machinery, stainless steel couplings were utilized to connect the turbines and generators. The couplings were subjected to high rotational speeds and substantial torque loads. Stainless steel couplings with balanced design and precision manufacturing were employed to reduce vibrations and prevent premature failure. The couplings’ ability to handle the demanding conditions ensured uninterrupted power generation and enhanced overall system efficiency.

These case studies demonstrate the versatility and reliability of stainless steel couplings in challenging environments. Whether it’s high-temperature chemical processing, marine applications, food processing, or high-speed machinery, stainless steel couplings have consistently proven their value by providing reliable and efficient performance.

stainless steel coupling

Stainless Steel Coupling: Overview and Distinctive Features

A stainless steel coupling is a type of coupling made from stainless steel material. It is designed to connect two shafts in mechanical power transmission systems. Here are the key characteristics that differentiate stainless steel couplings from other types:

1. Material:

As the name suggests, stainless steel couplings are manufactured using stainless steel, a corrosion-resistant alloy composed of iron, chromium, and other elements. The stainless steel construction provides excellent resistance to rust, oxidation, and chemical corrosion, making these couplings suitable for harsh environments.

2. Corrosion Resistance:

The primary advantage of stainless steel couplings is their high resistance to corrosion. This property allows them to withstand exposure to moisture, chemicals, and extreme temperatures, making them ideal for applications in marine environments, chemical processing, food and beverage industries, and more.

3. Strength and Durability:

Stainless steel is a strong and durable material, which gives stainless steel couplings high load-bearing capabilities and a long service life. These couplings can handle heavy loads and provide reliable performance under demanding conditions.

4. Hygienic Properties:

Stainless steel couplings are known for their hygienic properties, making them suitable for applications in the food and pharmaceutical industries. They are easy to clean and maintain, ensuring the transmission of power without any risk of contamination.

5. Temperature Resistance:

Stainless steel couplings can operate efficiently over a wide temperature range, making them versatile in various industrial settings.

6. Aesthetic Appeal:

Stainless steel has a visually appealing, polished surface finish, making stainless steel couplings suitable for applications where aesthetics are important.

7. Compatibility:

Stainless steel couplings can be used with a wide range of shaft materials, including stainless steel, carbon steel, and others, without causing galvanic corrosion.

8. Reduced Maintenance:

Due to their corrosion resistance and durability, stainless steel couplings require minimal maintenance, resulting in cost savings and increased uptime.

Overall, stainless steel couplings offer a combination of corrosion resistance, strength, and versatility, making them a preferred choice in industries where durability and reliability are essential.

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China Standard Stainless Steel Low Sulfur Pharma Sanitary Hygienic Tube Pipe Coupling  China Standard Stainless Steel Low Sulfur Pharma Sanitary Hygienic Tube Pipe Coupling
editor by CX 2024-02-13

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