China Custom Convenient Pipe Fitting Connector Quick Release Coupling Male Female Adapter Stainless Steel Camlock Coupling

Product Description

Product Parameters

 

Material

Series stainless steel

Grade

304 304L 309 309S 310 310S 316 316L 316Ti 317L 409l 410 410S 420 420J1 420J2 L

Standard

AiSi ASTM JIS DIN EN BS

Tech

cold rolled / hot rolled

Type

Welded / Seamless

Production technique

*ss seamless pipe: round steel preparation–heating–hot-rolled–cut head–Pickling–grinding–lubricating–cold rolled–
greased-solution–heat treatment–straightening–cut pipe–Pickling–Product testing.
*ss welded pipe: raw material(belt or plate)–slitting–welding
pipe–repairing–polishing–inspection(printing)–packaging–shipping(warehousing) (decorative welded pipe).

Section Shape

round, square, rectangle

Thickness

0.1MM-80MM

Normal size

1mm/1.25mm/1.5mm/2mm/3mm

OD(Outer Diameter)

6mm – 2500mm

Normal size

18mm – 60mm

Length

5.8m, 6m, 12m or as per customer’s request

Tolerance

Outer diameter: ±0.1mm / Thickness: ±0.02mm / Length: ±1cm

Processing Service

Bending, Welding, Decoiling, Punching, Cutting, Moulding

Place of Origin

ZheJiang China

Surface Treatment

pickled, brightened, annealed, polished(#180, 240, 320, 400, 500, 600, 700, 800 grid), colored

Payment

T/T terms, 30% pre-payment, 70% balance see B/L copy

Delivery Time

5-15 days for ordinary orders (standard orders <=50 ton); specified orders needs final confirmation as per customer's
request

 

Product display

 

 

 

Surface State

 

 

Product Advantagess

 

 

Company Profile

 

Hongye Steel (ZheJiang ) Co., Ltd. is a comprehensive, modern and high-quality enterprise integrating steel production, processing and sales.  The company has developed rapidly since its establishment. It has established long-term and stable cooperative relations with ZheJiang Iron and Steel, HangZhou Iron and Steel, etc. Main products: carbon steel, I-beam, H-beam, stainless steel plate, wear-resistant plate, patterned steel plate, galvanized series, steel pipe, rebar, welded pipe, galvanized welded pipe, spiral welded pipe, etc. Widely used in important fields such as automobile, petroleum, railway, bridge, construction, electric power, transportation, machinery, shipbuilding, light industry, household appliances, kitchen and so on.

 

Hongye Steel (ZheJiang ) Co., Ltd. has become the most potential steel supply company in ZheJiang Province in a short period of time. The company is supported by a strong capital chain and has been widely recognized by foreign customers. The products not only sell well in the domestic market, but also in the United States, Europe, Pakistan, South Korea, Japan, South Africa, Vietnam, Myanmar, Ethiopia, Australia, Bahrain, Singapore, Brazil, Russia and other countries and regions, and are well received by foreign customers. The number of exporting countries continues to grow, and sales are gradually increasing.

Certifications

 

 

 

Packaging & Shipping

 

FAQ

Q1: Are you a factory?
A1: We are a factory as well as a professional manufacturer established for more than 20 years and export over 10 years.
Q2: Can I get some samples?
A2: Can provide small samples for free. Customized sample takes 5-7 days.
Q3: How about the delivery time?
A3: Small trial order takes 5-7 days. Container order need 15-20 days.
Q4: Do you have any protection when packing?
A4: Cover with PE film , wrap with waterproof paper, pack with wooden plate,belt by steel strip, fasten on pallet.
Q5: How about your quality and how do you guarantee the quality?
A5: All products we supply is primary as you need, Our company is certificated to CE, and every product will be tested for 4-5processes. We welcome customers or the third party inspection agencies to come to our factory for inspection.
Q6: What is your terms of payment?
A6: Usually 30% deposit by TT in advance and balance against copy pf BL.

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stainless steel coupling

Are there any Safety Considerations When Using Stainless Steel Couplings in Specific Applications?

Yes, there are several safety considerations to keep in mind when using stainless steel couplings in specific applications:

  • Proper Installation: Ensure that the stainless steel couplings are correctly installed according to the manufacturer’s guidelines. Improper installation can lead to misalignment and increased stress on the coupling, potentially causing premature failure.
  • Temperature and Pressure Limits: Pay attention to the temperature and pressure limits of the stainless steel coupling. Exceeding these limits may compromise the structural integrity of the coupling and pose safety risks.
  • Corrosion Resistance: While stainless steel is known for its corrosion resistance, it is essential to select the appropriate grade of stainless steel that matches the specific environment in which the coupling will be used. In corrosive environments, using the wrong stainless steel grade can lead to degradation and failure over time.
  • Maintenance: Regularly inspect and maintain the stainless steel coupling to detect any signs of wear, damage, or corrosion. Address any issues promptly to prevent potential hazards.
  • Protective Gear: In some industrial applications, the stainless steel coupling may be exposed to rotating parts or other potential hazards. Ensure that appropriate protective gear, such as gloves or safety guards, is used when necessary.
  • Emergency Shutdown: Establish a proper emergency shutdown procedure in case of coupling failure or other emergencies. This procedure should be clearly communicated to all relevant personnel.
  • Load Considerations: Be aware of the load requirements and limitations of the stainless steel coupling. Overloading the coupling can lead to stress and failure.
  • Environmental Factors: Consider environmental factors such as temperature fluctuations, humidity, and exposure to chemicals. These factors can influence the performance and safety of the coupling.

It is essential to conduct a thorough risk assessment for each specific application where stainless steel couplings are used. Following safety guidelines and best practices can help mitigate potential risks and ensure the safe operation of the mechanical system.

stainless steel coupling

Causes of Failure in Stainless Steel Couplings and Prevention

Stainless steel couplings are designed for durability and reliability, but like any mechanical component, they can experience failure under certain conditions. Understanding the potential causes of failure and taking preventive measures can help ensure the longevity and performance of stainless steel couplings. Some common causes of failure include:

1. Overloading: Exceeding the maximum torque or load capacity of the coupling can lead to deformation or breakage. To prevent overloading, it’s essential to choose a coupling with the appropriate torque and load ratings for the specific application.

2. Misalignment: Misalignment between shafts can create additional stresses on the coupling, leading to premature wear and failure. Regularly inspect and adjust shaft alignment to ensure it stays within the coupling’s allowable limits.

3. Corrosion: While stainless steel is corrosion-resistant, it is not immune to corrosion, especially in harsh environments with exposure to corrosive substances. Regular cleaning and maintenance can help prevent corrosion-related failure.

4. Fatigue: Repeated cycles of loading and unloading can cause fatigue failure in the coupling. Ensure that the coupling’s rated fatigue life matches the application’s requirements and replace worn-out couplings promptly.

5. Installation Errors: Improper installation, such as insufficient tightening of set screws or improper keyway fitting, can lead to coupling slippage and failure. Follow the manufacturer’s guidelines for correct installation procedures.

6. Contamination: Foreign particles or debris can get trapped between the coupling’s mating surfaces, leading to uneven loading and premature wear. Keep the coupling and surrounding area clean to avoid contamination-related issues.

7. Temperature Extremes: Extreme temperature variations can affect the material properties of the coupling and lead to failure. Choose couplings rated for the temperature range of the application.

8. Vibration and Resonance: Excessive vibration or resonance can cause stress concentrations in the coupling, leading to fatigue failure. Dampen vibrations and resonance using appropriate mounting and isolation techniques.

9. Material Defects: Occasionally, manufacturing defects in the stainless steel coupling can cause premature failure. Source couplings from reputable manufacturers with a track record of quality and reliability.

Preventive Measures: To prevent failure and ensure optimal performance, consider the following preventive measures:

  • Choose the right coupling type and size for the application’s torque and load requirements.
  • Regularly inspect and maintain the coupling, checking for signs of wear, misalignment, or contamination.
  • Ensure proper installation following the manufacturer’s guidelines.
  • Monitor operating conditions and address any unusual vibrations or temperature variations promptly.
  • Perform regular shaft alignment checks to avoid excessive misalignment.
  • Use protective measures such as seals or covers to prevent contamination and corrosion.
  • Monitor coupling fatigue life and replace worn-out couplings before they reach their fatigue limit.

By understanding the potential causes of failure and implementing appropriate preventive measures, users can increase the reliability and longevity of stainless steel couplings in their applications.

stainless steel coupling

Proper Installation of Stainless Steel Couplings for Optimal Performance

Installing a stainless steel coupling correctly is essential for ensuring its optimal performance and longevity. Follow these steps for proper installation:

  1. Inspect the Coupling: Before installation, carefully inspect the coupling and its components for any damage or defects. Ensure that it matches the required specifications for the application.
  2. Prepare the Shafts: Clean and degrease the shafts to ensure a clean surface for coupling attachment. Remove any debris or contaminants that could affect the coupling’s performance.
  3. Align the Shafts: Make sure the shafts are properly aligned to minimize misalignment, which can cause stress on the coupling and lead to premature failure. Use alignment tools to achieve precise alignment.
  4. Apply Lubrication: Apply a thin layer of appropriate lubricant to the mating surfaces of the coupling halves and the shafts. This will reduce friction during installation and future operation.
  5. Assemble the Coupling: Carefully position the coupling halves onto the shafts, ensuring that they are fully engaged and aligned. Follow the manufacturer’s instructions for assembly, including torque specifications for clamping screws.
  6. Tighten Clamping Screws: Gradually tighten the clamping screws in a criss-cross pattern to ensure even pressure distribution. Use a torque wrench to achieve the recommended torque value specified by the manufacturer.
  7. Check Runout: After installation, check for any runout or eccentricity by rotating the coupling and observing any visible movement or vibration. Address any runout issues promptly.
  8. Perform a Trial Run: Before putting the coupling into full operation, perform a trial run to ensure smooth operation and check for any signs of abnormal behavior or noise.
  9. Regular Inspections: Implement a maintenance schedule to regularly inspect the coupling for wear, corrosion, or misalignment. Address any issues promptly to prevent further damage.

Properly installing a stainless steel coupling according to these guidelines will help maximize its performance, reliability, and service life in the mechanical system.

China Custom Convenient Pipe Fitting Connector Quick Release Coupling Male Female Adapter Stainless Steel Camlock Coupling  China Custom Convenient Pipe Fitting Connector Quick Release Coupling Male Female Adapter Stainless Steel Camlock Coupling
editor by CX 2024-02-14

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