CHINAMFG Keyless Locking Devices are used in rotating machinery, producing clamping pressure between surface of locking device and shaft to create adjustable and releasable mechanical connection, so as to clamp gears, pulleys and other components to a shaft without threads or keys.
Raw materials available in:
l Steel C45E,
l Steel 42CrMo4V
l Stainless Steel AISI431,
l Stainless Steel AISI304
1. Connect hubs solidly to shafts
2. Easy installation and disassembly
3. High torque transmission
4. Long lifetime and easy maintenance
5. Low notching effect
6. Reduction of wear and tear of expensive machine components
Ubet Machinery provides types of Keyless Locking Devices, which are interchangeable with many European and American brands. High quality always comes the first.
Ubet Keyless Locking Device KLD-1 Medium torque, not self-centering, Medium surface pressures, No axial hub movement, flexible use, machining tolerance shaft H8, hub H8; socket head locking screw DIN912-12.9. The most popular type of all KLD Locking Device, CHINAMFG Connection; the slotted design of the double tapered rings enables relatively high mounting tolerance, The large taper angles are not self-locking and facilitate the release of the connection.
KLD-1 Interchange with Z2,BIKON 4000,BEA BK40,BONFIX CCE2000,Challenge 01,Chiaravalli RCK40,CONEX A, Fenlock FLK200,ITALBLOCK CN210,KTR100,KINLOK LOK30,KBS40,KANA 200,MAV 2005,POGGI CAL-A,RFN7012,Ringspann RLK200,Ringblok 1120,SIT 1,SATI KLGG,TOLLOK TLK200,Tsubaki AS,TAS3571,V-Blok VK400,Walther CHINAMFG MLC 1000,Fenner Drive B-Loc B400,LoveJoy SLD1500,OKBS40,DRIVELOCK40
Ubet Keyless Locking Assembly KLD-2 Medium torque, self-centering, small cross section, machining tolerance shaft H8, hub H8; Socket head locking screw DIN912-12.9
Self-centering with excellent concentricity; the small outer diameter is space-saving and suitable for small wheel diameters; the spacer ring between the outer flange and the hub maintains the fitting position in the axial direction to enable exact positioning without a shaft collar; the push-off threads in the outer flanges are used for dismantling.
KLD-2 Interchange with Z11,BIKON 8000,BEA BK80,BONFIX CCE1000,Challenge 02,Chiaravalli RCK80,CONEX B,7110 ECOLOC, Fenlock FLK110,GERWAH PSV2571.1,ITALBLOCK CN55,KTR250,KINLOK LOK10,KBS80,MAV 5061,POGGI CAL-B,RFN7110,Ringspann RLK110,Ringblok 1100,SIT 3,SATI KLCC,TOLLOK TLK110,Tsubaki TF,V-Blok VB800B,Walther CHINAMFG MLC3000,Fenner Drive B-Loc B800,LoveJoy SLD1900,OKBS80,DRIVELOCK80
Ubet Locking Elements KLD-3
Low torque, Medium surface pressure, Taper rings only, Low axial and radial dimensions
This clamping set is self-centering with excellent concentricity. The extremely small outer diameter is space-saving and suitable for small wheel diameters. The spacer ring between the outer flange and the hub maintains the fitting position in the axial direction to enable exact positioning without a shaft collar. The push-off threads in the outer flanges are used for dismantling.
KLD-3 Interchange with Z1,BIKON 5000,BEA BK50,BONFIX CCE3000,Challenge 03 Chiaravalli RCK50,CONEX C,Fenlock FLK300,ITALBLOCK CN31,KRT150,KINLOK LOK80,KBS50,KANA 300,MAV 3003,POGGI CAL-C,RFN8006,Ringspann RLK300,Ringblok 1060,SIT 2,SATI KLNN,TOLLOK TLK300,Tsubaki EL, ,Walther CHINAMFG MLC 2000,Fenner Drive B-Loc B112,LoveJoy SLD350,OKBS50,DRIVELOCK50
Ubet Mechanical Locking Device KLD-4
High torque, self-centering, medium surface pressure, machining tolerance shaft H8, hub H8; socket head Locking screw DIN912-12.9
KLD-4 Interchange with Z3,BIKON 7000A,BEA BK70,BONFIX CCE4000,Challenge 04,Chiaravalli RCK70,CONEX D,7004 ECOLOC, Fenlock FLK130,GERWAH PSV2007,ITALBLOCK CN54/N,KTR200,KINLOK LOK20A,KBS70,MAV 6901,POGGI CAL-D,RFN7013.0,Ringspann RLK130,Ringblok 1300.1,SIT 5A,SATI KLDA,TOLLOK TLK130,V-Blok VK700,OKBS70,DRIVELOCK70
Ubet Shaft Hub Connection KLD-5
Medium torque, reduced length, medium self-centering, High surface pressure, machining tolerance shaft H8, hub H8; socket head Locking screw DIN912-12.9
Suitable for narrow, disk-shaped wheel hubs. Self-centering and self-locking in the clamping state.
KLD-5 Interchange with Z3B,BIKON 1003,BEA BK13,BONFIX CCE4100,Challenge 05,Chiaravalli RCK13,CONEX DS,7003 ECOLOC, Fenlock FLK132,GERWAH PSV2006,KTR203,KBS13,KANA 201,MAV 1062,POGGI CAL-DS,RFN7013.0, Ringspann RLK132,Ringblok 1710,SIT 6,SATI KLAA,TOLLOK TLK132,TAS3003, V-Blok VK160,Walther CHINAMFG MLC 5006,LoveJoy SLD1750, OKBS13, DRIVELOCK13.
Ubet Shaft Locking Device KLD-6
Medium torque, self-centering, Low surface pressure, No axial hub movement, machining tolerance shaft H8, hub H8; socket head Locking screw DIN912-12.9
KLD-6 Interchange with Z13,BIKON 7000B,BEA BK71,BONFIX CCE4500,Challenge 06,Chiaravalli RCK71,CONEX E,7007 ECOLOC, Fenlock FLK131,GERWAH PSV2007.3,ITALBLOCK CN54/S,KTR201,KINLOK LOK20B,KBS71,MAV 6902,POGGI CAL-E,RFN7013.1,Ringspann RLK131,Ringblok 1300.2,SIT 5B,SATI KLDB,TOLLOK TLK131,Tsubaki KE,V-Blok VK700.1,Walther CHINAMFG MLC5000B,OKBS71,DRIVELOCK71
Ubet Clamping Power Lock KLD-7
Medium torque, reduced length, High surface pressure, No axial hub movement, machining tolerance shaft H8, hub H8; socket head Locking screw DIN912-12.9; Simultaneous Connection of Chain Sprocket
KLD-7 Interchange with Z8,BIKON 1006,BEA BK16,BONFIX CCE4600,Challenge 07,Chiaravalli RCK16,CONEX ES,7006 ECOLOC,Fenlock FLK133,GERWAH PSV2006.3,ITALBLOCK CN9/4,KTR206,KBS16,KANA 201,MAV 1061,POGGI CAL-ES,RFN7013.1,Ringspann RLK133,Ringblok 1720,SATI KLAB,TOLLOK TLK133,Tsubaki AE,TAS3006,V-Blok VK130,Walther CHINAMFG MLC 5007,LoveJoy SLD1750,OKBS16,DRIVELOCK16
Ubet Shrink Disc KLD-14
High torque, No axial hub movement, High speed application, preferred solution for coupling hub and hollow shaft gearbox, DIN931-10.9 screw; Smart-Lock Shrink Disc, Narrow Hub Connection for sprockets, connect hollow and CHINAMFG shafts frictionally and backlash-free.
KLD-14 Interchange with Z7B,BEA BK19,BONFIX CCE8000,Challenge 14,Chiaravalli RCK19,CONEX SD, Fenlock FLK603, ,KTR603,KBS19,MAV 2008,RFN4071,Ringspann RLK603,Ringblok 2200,SATI KLDD,TOLLOK TLK603, Tsubaki SL, ,Walther CHINAMFG MLC 9050,Fenner Drive B-Loc SD10,LoveJoy SLD900,OKBS19,DRIVELOCK19
Ubet Locking Assembly KLD-15
High torque, self-centering, Low-medium surface pressure, machining tolerance shaft H8, hub H8; socket head Locking screw DIN912-12.9
KLD-15 Interchange with BEA BK15, Challenge 15,Chiaravalli RCK15,CONEX EP, Fenlock FLK134,KBS15 ,MAV 3061,Ringspann RLK134,SATI KLBB,TOLLOK TLK134,DRIVELOCK15
Ubet Locking Bushes KLD-16
Medium torque, Reduced length, Medium self-centering, High surface pressure, machining tolerance shaft H8, hub H8; socket head Locking screw DIN912-12.9
KLD-16 Interchange with BONFIX CCE4900,Challenge 16,CONEX L,KTR225,KBS52,SATI KLHH
Ubet Ball Bearing Adapter Sleeve KLD-17
Low torque, Short Length, Not self-centering, Low surface pressure, machining tolerance shaft H8, hub H8
KLD-17 Interchange with BEA BK25, Challenge 17, KBS51, SATI KLFC
Ubet Bearing Adapter Sleeve KLD-17.1
Low-medium torque, self-centering, low surface pressure, machining tolerance shaft H8, hub H8
KLD-17.1 Interchange with Z19B, BEA BK26,Challenge 21,Chiaravalli RCK55, Fenlock FLK250,KTR125,KBS55, POGGI CAL-L,Ringspann RLK250,Ringblok 1500, SATI KLFF,TOLLOK TLK250
Ubet Shaft Clamping Collar KLD-18
Low-medium torque, Short Length, self-centering, low surface pressure, machining tolerance shaft H8, hub H8, socket head Locking screw DIN912-12.9
This clamping set is self-centering and suitable for extremely small shaft diameters. It transfers average to large torques
KLD-18 Interchange with BEA BK61,Chiaravalli RCK61,7002 ECOLOC ,GERWAH PSV2061,KTR105,KBS61,MAV 7903,SATI KLSS, Walther CHINAMFG MLC 5050,OKBS61,DRIVELOCK61
Ubet Clamping Device KLD-19
very high torque, self-centering, medium surface pressure, no axial hub movement, machining tolerance shaft H8, hub H8, socket head Locking screw DIN912-12.9
This clamping set is self-centering with excellent concentricity. The extremely small outer diameter is space-saving and suitable for small wheel diameters. The spacer ring between the outer flange and the hub maintains the fitting position in the axial direction to enable exact positioning without a shaft collar.
KLD-19 Interchange with Z12A,BIKON 1012,BEA BK11,BONFIX CCE9500,Challenge 19,Chiaravalli RCK11,CONEX F,7005 ECOLOC,Fenlock FLK400,GERWAH PSV2005,ITALBLOCK CN911,KTR400,KINLOK LOK40,KBS11,MAV 4061,POGGI CAL-F,RFN7015,Ringspann RLK400,Ringblok 1800,SIT 4,SATI KLEE,TOLLOK TLK400,Tsubaki AD,TAS3012,V-Blok VK112,Walther CHINAMFG MLC 4000/MLC 7000,Fenner Drive B-Loc B112,LoveJoy SLD2600,OKBS11,DRIVELOCK11
Locking Device KLD-33 interchange with Z4, RFN7014
Locking Device KLD-34 interchange with Z5,BIKON 1015.0/1015.1, 7009 ECOLOC,Fenlock ,GERWAH PSV2009, KTR401,MAV 1008,RFN7015.0,Ringspann RLK401,Ringblok 1810,TOLLOK TLK451,TAS3015.0/3015.1,
Keyless Locking Device also call as below
4. Taper Spannbuchsen,
5. Taper Lock,
6. Keyless Locking Device,
7. Keyless Locking Assembly,
8. Keyless Shaft Locking Device,
9. Keyless Shaft Hub Locking Device,
10. Keyless Bushings,
11. Keyless Shaft Hub Connection,
12. Clamping Sleeve,
13. Clamping Element,
14. Clamping Collar,
15. Clamping Bush,
16. Clamping Devices,
17. Clamping Set,
18. Clamping Power Lock,
19. Cone Clamping Element,
20. Shaft Clamping,
21. Shaft Fixing,
22. Shaft Fixing Cone Clamping Element,
23. Conical clamping rings,
24. Shaft Lock Clamping Element,
25. Shaft Clamping Element,
26. Shaft Clamping Collar,
27. Shaft Locking Device,
28. Shaft Hub Connection,
29. Shaft Hub Locking Device,
30. Shaft Hub Locking Assembly,
31. Shaft Lock,
32. Silted Clamping Element,
33. Shaftlock Clamping Element,
34. Locking Assembly,
35. Locking Bushes,
36. Locking Rings,
37. Rigid Shaft Coupling,
38. Rigid Shaft Coupler,
39. Rigid Ring Block,
40. Ring Shaft Lock,
41. Ringblock Locking Assemblies,
42. CHINAMFG Connection,
43. Zinc Plated Locking Devices,
44. Nickel Plated Locking Assembly,
45. Mechanical Locking Device,
46. Mechanical shaft lock,
48. External Locking Assembly,
49. Narrow Hub Connection for Sprockets,
50. Shrink Disc,
51. Brake Disc,
52. Shrink Disk,
53. External Locking Assembly Light Duty,
54. Shrink Discs Standard Duty,
55. Shrink Disks Heavy Duty,
56. Smart-Lock Schrumpfscheibe,
57. Smart-Lock Shrink Disc,
58. Bearing Adapter Sleeve,
59. Lock Nut,
60. POWER NUT,
61. POWER LINK,
62. Shaft Self-Lock Ring Nut,
63. Nickel Plated Locking Devices,
64. Zinc Plated Locking devices,
65. Stainless Steel Locking Devices.
Can Stainless Steel Couplings Handle Misalignment Between Shafts Effectively?
Yes, stainless steel couplings are designed to handle certain degrees of misalignment between shafts effectively. While they may not provide as much flexibility as some elastomeric couplings, stainless steel couplings can accommodate angular, parallel, and axial misalignments to a certain extent.
Stainless steel couplings can tolerate small angular misalignments between the shafts. Angular misalignment occurs when the axes of the connected shafts are not perfectly aligned. Stainless steel couplings can handle these slight deviations and still transmit torque efficiently. However, excessive angular misalignment can cause additional stress on the coupling and may lead to premature wear or failure.
Stainless steel couplings can also accommodate parallel misalignment, which occurs when the shafts are not perfectly aligned along their axis but run parallel to each other. They can compensate for minor deviations and allow smooth rotation between the shafts. However, if the parallel misalignment is beyond the coupling’s rated capacity, it can lead to increased loads on the coupling and the connected equipment.
Stainless steel couplings can handle limited axial misalignment, where the shafts have slight axial displacement along their common axis. The coupling’s design may allow for some axial movement without compromising performance. However, it is essential to ensure that the axial misalignment does not exceed the coupling’s specified limits to avoid detrimental effects.
It is important to select the appropriate stainless steel coupling type and size based on the specific misalignment requirements of the application. Regular inspection and maintenance can also help identify and address any misalignment issues early on, ensuring the coupling continues to operate effectively and with minimal wear.
Reducing Vibrations and Noise in Mechanical Systems with Stainless Steel Couplings
Stainless steel couplings play a crucial role in reducing vibrations and noise in mechanical systems through the following mechanisms:
- Damping Properties: Stainless steel couplings often have inherent damping properties due to the elasticity of the material. When subjected to vibrations, the stainless steel absorbs and dissipates some of the vibrational energy, reducing the amplitude and impact of vibrations throughout the system.
- Flexibility: Stainless steel couplings are available in various designs, including flexible variants. The flexibility allows the coupling to accommodate slight misalignments between the shafts, which helps prevent the transmission of vibrations caused by misalignment to other system components.
- Resonance Avoidance: Resonance occurs when the natural frequency of a system matches the excitation frequency, leading to excessive vibrations. Stainless steel couplings with their inherent damping properties can help avoid resonance by absorbing and dissipating vibrational energy before it can build up and cause resonance.
- Isolation of Vibrations: Stainless steel couplings act as a mechanical buffer between connected shafts. They can isolate vibrations generated by one component from propagating to other parts of the system. This isolation prevents vibrations from affecting adjacent machinery or components, reducing the overall noise and vibration levels.
- Vibration Absorption: In systems where vibrations are prevalent, such as rotating machinery, the stainless steel coupling absorbs and dissipates some of the kinetic energy generated by the moving parts. This energy absorption helps prevent excessive vibrations from reaching critical levels, thus reducing noise and potential damage.
- Precision Manufacturing: High-quality stainless steel couplings are precisely engineered and manufactured, ensuring minimal runout and wobble during operation. Precise machining and balancing reduce dynamic forces that can contribute to vibrations and noise.
By effectively reducing vibrations and noise, stainless steel couplings contribute to smoother and quieter operation, extending the lifespan of mechanical components and improving overall system efficiency.
Types of Stainless Steel Couplings
Stainless steel couplings come in various designs and configurations to suit different application requirements. Some common types of stainless steel couplings available in the market include:
1. Clamp-Type Couplings:
These couplings consist of two hubs with screws or clamps that tighten around the shafts to create a secure connection. Clamp-type couplings are easy to install and provide good torque transmission while accommodating shaft misalignments.
2. Oldham Couplings:
Oldham couplings have a unique three-piece design with two hubs connected by a center disk. The disk is made of a different material like acetal or nylon and allows for zero-backlash operation and misalignment compensation.
3. Jaw Couplings:
Jaw couplings are made of two hubs with elastomeric inserts, known as spider elements, that provide shock absorption and misalignment compensation. They are commonly used in pumps, compressors, and other machinery.
4. Disc Couplings:
Disc couplings consist of multiple thin stainless steel discs stacked together with spacer elements. They offer high torsional stiffness and are suitable for applications requiring high torque transmission and precision.
5. Bellows Couplings:
Bellows couplings use thin-walled stainless steel bellows to compensate for misalignments while maintaining a hermetic seal. They are commonly used in vacuum systems and applications requiring precision motion control.
6. Grid Couplings:
Grid couplings feature a flexible grid element between two hubs, providing excellent shock absorption and misalignment compensation. They are commonly used in heavy-duty applications.
7. Multi-Beam Couplings:
Multi-beam couplings have multiple beams that offer flexibility and compensate for misalignments while maintaining torsional stiffness. They are suitable for precise motion control applications.
Each type of stainless steel coupling has its unique advantages and is designed to meet specific performance criteria. When selecting a stainless steel coupling for a particular application, it is essential to consider factors like torque requirements, misalignment compensation, and environmental conditions to ensure optimal performance and longevity.
editor by CX 2023-10-19